Merlin Dilution System
MERLIN™ Chemical Dilution Systems
Adhesive and Chemical Dilution System
Merlin General Description
Merlin™ from Force Flow is a high-performance chemical dilution system designed to accurately mix concentrated chemicals or adhesives with water in controlled ratios. Engineered for industrial, municipal, and adhesive blending applications, Merlin™ helps reduce waste, improve safety, and ensure consistent chemical delivery across your operations.
By combining a microprocessor based controller with an instrument grade load cell, the MERLIN™ Chemical Dilution System automatically creates small weight-based batches on demand to achieve dilution ratios of up to 1000:1. With this "Mass Based + Micro Batch" technology, users now have a safe, easy and accurate way of diluting high strength water treatment chemicals onsite.
Key Features
- Mass-Based Dilution Accuracy: Delivers precise water-to-chemical ratios using Force Flow’s scale-based mass measurement technology — no flow sensors needed.
- Works with Any Chemical or Adhesive: Perfect for chlorine, polymers, sodium hypochlorite, caustics, and most adhesives used in industrial or manufacturing processes.
- SCADA-Ready & Fully Automated: Integrates with existing SCADA or PLC systems via 4–20 mA signal outputs for real-time process control.
- Improves Safety & Reduces Waste: Eliminates guesswork and manual mixing errors with a fully closed-loop chemical blending system.
- No Flow Sensor Required: Reduces maintenance points and ensures consistent operation even in high-viscosity or low-flow applications.
Common Applications
- Municipal water and wastewater treatment plants
- Adhesive blending and metering
- Industrial chemical processing
- Agricultural and irrigation chemical feeds
- Food processing sanitization systems
Why Choose Merlin™?
If you're searching for a reliable chemical dilution system that delivers accurate, automated blending, Force Flow’s Merlin™ is your solution. Designed to handle tough industrial environments and delicate chemical ratios, Merlin™ ensures safety, accuracy, and compliance from day one.
For a quote please complete the Application Datasheet by clicking the button below.
Merlin Technical Specs
| VESSEL TYPE : | Feed/Day Tank, Batch/Dilution Tank |
| CAPACITY : | Feed Tank: 30 gallon, 55 gallon, Custom Specification Batch Tank: 5 gallon, 17 gallon, 55 gallon, 500 gallon, Custom Specification |
| TYPICAL APPLICATIONS : | Sodium Hypochlorite * Sodium Hydroxide * Sodium Permanganate * Other chemicals and liquids upon customer request |
The Merlin is compatible with the following indicators:
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| Merlin Indicator | |||
Merlin Engineered Drawings
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Merlin MDS-5D-30F Datasheet |
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Merlin MDS-17D-55F Datasheet |
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Merlin MDS-55D Datasheet |
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Merlin MDS-500D Datasheet |
Merlin Technical Support
For Technical Support, call our FACTORY SERVICE HELP DESK at 1-800-893-6723 (within U.S.) or 925-686-6700.
From the initial writing of a specification through the installation and operation of the equipment, 100% satisfaction is our goal. At FORCE FLOW, we know that a superior customer service and support team is crucial to the success of our customers and the success of our company. Following are some of the services that we offer:
Performance Guarantee
With the purchase of every Force Flow product comes our exclusive Performance Guarantee. If you are unhappy about the performance of one of our products in your chlorination or chemical feed application, you may contact your local distributor and request they begin the restock,refund or exchange process. Under the Performance Guarantee, for 30 days after receiving the product, you may return or exchange it for full purchase price refund or credit towards another Force Flow product. To qualify, all Performance Guarantee refunds or exchanges must be pre-approved by the factory service manager before returning the equipment to the factory.
Warranty WARRANTY STATEMENT.pdf
FORCE FLOW warrants every single one of our products for a period of five years. If a failure occurs within the said period, the warranty extends from the date of FORCE FLOW's shipment, and liability is limited to repayment of the purchase price, repair or replacement of the equipment. All warranty work must be returned to the factory or a center designated by FORCE FLOW.
Service
Our policy is to get all repairs, warranty work and retrofits completed and shipped back to the customer within 48 hours of receiving them at our factory. Trained technicians and a large parts inventory makes this happen. We understand that there is nothing more frustrating than sending something back to the manufacturer and wondering when you will see it again. Two day turnaround—that is our policy! For prompt service, call our FACTORY SERVICE HOTLINE at 1-800-893-6723 (within U.S.) or 925-686-6700.
Technical and Application Support
FORCE FLOW factory engineers have strong technical backgrounds with many years of process weighing experience in both chlorine and chemical feed applications. If you require technical information, application support or help with a custom project, please contact an application engineer at our HELP HOTLINE at 1-800-893-6723.
Merlin Image Gallery
Merlin Chemical Dilution System
Merlin Chemical Dilution System
Merlin Chemical Dilution System
Merlin Chemical Dilution System
Merlin Chemical Dilution System Sodium Hypochlorite
Merlin Chemical Dilution System Sodium Hypochlorite
Merlin Chemical Dilution System
Merlin Chemical Dilution System
Merlin Chemical Dilution System
Merlin Chemical Dilution System
Merlin Chemical Dilution System Stainless Steel
Merlin Chemical Dilution System Stainless Steel
Merlin Chemical Dilution System
Merlin Chemical Dilution System
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